Work smarter with our Smart-Idler Technology
Based in Mackay, Australia, Vayeron® is an OEM
technology company focused on providing intelligent solutions to
industrial productivity challenges, particularly in the mining sector.
Vayeron® is a pioneer in the field of applying innovative ‘Industrial Internet of Things (IIoT)’ technology for vibration analysis and condition monitoring of critical equipment.
Vayeron® will successfully commercialise our flagship product – Smart-Idler®
– and entrench this technology in belt conveyor best practice to ensure
that the Smart-Idler® becomes industry standard technology. Vayeron®
strives to become a globally renowned technology innovator through the
development of useful products which allow industries to maximise
efficiencies and therefore reduce operational costs.Social Media Handles
Address: L2, Building 4, 92 Sydney Street, Mackay QLD 4740
Phone Number: 1800 40 41 60
roller failure is the leading cause of belt damage and hazardous
heating. Globally, roller failure is the primary ignition source in
underground coalmine fires. Improve productivity and personnel safety,
while reducing downtime and excessive roller expenditure, with
Smart-Idler® technology. Streamlining conveyor belt monitoring couldn’t
be easier with our wireless, 24/7 conveyor roller reporting and
easy-to-use system. The
Smart-Idler® provides you with an accurate, real-time view of the state
of your conveyor rollers right from the safety of your control room,
and instantly alerts you to any problem areas. Using innovative
state-of-the-art technology, Smart-Idler® directly monitors your roller
bearings and is the first product worldwide to actively measure
shell-wear in real-time to holistically predict roller failure well in
Smart-Idler® in an electronic device that is internally installed into
the roller during the roller’s manufacturing. It is completely wireless,
harvesting power directly from the rotation of your rollers and
relaying data via a radio network. There is no special wiring required
for your conveyor. The Smart-Idler® is a roller sub-component and
seamlessly integrates with the roller of your choice. Simply drop in a
roller embedded with the Smart-Idler®, install a gateway module and
you’re off and rolling! Real-time roller data and alerts will be sent
straight to your control room via our user-friendly system. Vayeron®’s Smart-Idler®
gives you unprecedented information on the condition of your rollers,
providing you the power you need to keep your conveyors running.
accurately monitors the health of your rollers, predicting their
failure, and providing advanced warning so that you can take pre-emptive
action to replace failing rollers during scheduled maintenance windows.
This eliminates the need to perform wasteful early block roller
change-outs, and cuts down excessive roller inventory stockpiles.
provides autonomous real-time monitoring of your conveyor rollers,
alerting you instantly before a roller fails. Immediate response reduces
the risk of fires, belt tears, excessive noise and tracking problems,
allowing you to take prompt action to avoid excessive conveyor damage
and costly repairs and downtime.
allows your personnel to view the status of your conveyor rollers
remotely from the comfort and safety of a control room. It reduces
exposure to mechanical hazards associated with manual inspection
methods, and instantly alerts you to unsafe temperature rises in the
roller bearings, reducing the potential for fires on your conveyor.
• Real-time, 24/7 monitoring
• Holistic sensing
• Accurate measurement
• Remote monitoring
• Low cost, easy installation
• User friendly reporting system
• Suits most roller brands and manufacturers
• SCADA or cloud-based GUI
• Vibration sensing• Acoustic sensing• Shell-wear detection• Temperature sensing• Wireless technology• RFID asset tagging for advance data collection• RPM sensing• No batteries required
Revolutionise your mining operations today by maximising your productivity.