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Smart-Idler

 

Work smarter with our Smart-Idler Technology

INNOVATOR


Ryan Norris

ABOUT US



Based in Mackay, Australia, Vayeron® is an OEM technology company focused on providing intelligent solutions to industrial productivity challenges, particularly in the mining sector. Vayeron® is a pioneer in the field of applying innovative ‘Industrial Internet of Things (IIoT)’ technology for vibration analysis and condition monitoring of critical equipment.

Vayeron® will successfully commercialise our flagship product – Smart-Idler® – and entrench this technology in belt conveyor best practice to ensure that the Smart-Idler® becomes industry standard technology. Vayeron® strives to become a globally renowned technology innovator through the development of useful products which allow industries to maximise efficiencies and therefore reduce operational costs.

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Address:  L2, Building 4, 92 Sydney Street, Mackay QLD 4740
Email:       info@vayeron.com.au
Phone Number: 1800 40 41 60

INNOVATION


Smart-Idler®

 

Conveyor roller failure is the leading cause of belt damage and hazardous heating. Globally, roller failure is the primary ignition source in underground coalmine fires. Improve productivity and personnel safety, while reducing downtime and excessive roller expenditure, with Smart-Idler® technology. Streamlining conveyor belt monitoring couldn’t be easier with our wireless, 24/7 conveyor roller reporting and easy-to-use system.

 

The Smart-Idler® provides you with an accurate, real-time view of the state of your conveyor rollers right from the safety of your control room, and instantly alerts you to any problem areas. Using innovative state-of-the-art technology, Smart-Idler® directly monitors your roller bearings and is the first product worldwide to actively measure shell-wear in real-time to holistically predict roller failure well in advance.

The Smart-Idler® in an electronic device that is internally installed into the roller during the roller’s manufacturing. It is completely wireless, harvesting power directly from the rotation of your rollers and relaying data via a radio network. There is no special wiring required for your conveyor. The Smart-Idler® is a roller sub-component and seamlessly integrates with the roller of your choice. Simply drop in a roller embedded with the Smart-Idler®, install a gateway module and you’re off and rolling! Real-time roller data and alerts will be sent straight to your control room via our user-friendly system.

 

Vayeron®’s Smart-Idler® gives you unprecedented information on the condition of your rollers, providing you the power you need to keep your conveyors running.


Reduce Downtime

Smart-Idler® accurately monitors the health of your rollers, predicting their failure, and providing advanced warning so that you can take pre-emptive action to replace failing rollers during scheduled maintenance windows. This eliminates the need to perform wasteful early block roller change-outs, and cuts down excessive roller inventory stockpiles.

Reduce Damage

Smart-Idler® provides autonomous real-time monitoring of your conveyor rollers, alerting you instantly before a roller fails. Immediate response reduces the risk of fires, belt tears, excessive noise and tracking problems, allowing you to take prompt action to avoid excessive conveyor damage and costly repairs and downtime.

Improve Safety

Smart-Idler® allows your personnel to view the status of your conveyor rollers remotely from the comfort and safety of a control room. It reduces exposure to mechanical hazards associated with manual inspection methods, and instantly alerts you to unsafe temperature rises in the roller bearings, reducing the potential for fires on your conveyor.
 


Features:

•    Real-time, 24/7 monitoring
•    Holistic sensing
•    Accurate measurement
•    Remote monitoring
•    Low cost, easy installation
•    User friendly reporting system
•    Suits most roller brands and manufacturers
•    SCADA or cloud-based GUI

Capabilities:

•    Vibration sensing
•    Acoustic sensing
•    Shell-wear detection
•    Temperature sensing
•    Wireless technology
•    RFID asset tagging for advance data collection
•    RPM sensing
•    No batteries required

Revolutionise your mining operations today by maximising your productivity.